Building Your Own 36V Lithium-Ion Battery Pack: A Comprehensive Guide

Lithium-ion batteries also named Li-ion Batteries have revolutionized the world of portable power with their high energy density and long-lasting performance. If you require a 36V power supply for your specific application, building a custom 36V Li-ion battery pack can be a cost-effective and flexible solution. In this article, we will provide you with a step-by-step guide on how to build a 36V lithium-ion battery pack.

Building a Li-ion battery pack requires careful attention to safety procedures and guidelines. Mishandling or improper assembly of Li-ion batteries can result in safety hazards, so ensure you have the necessary knowledge, equipment, and safety precautions in place before proceeding with the battery assembly process.

Here’s a step-by-step guide to building a 36V lithium-ion battery pack:
Step 1: Determine Battery Configuration and Capacity Requirements Before starting the assembly process, determine the desired battery configuration and capacity requirements for your application. In a 36V battery pack, you will need to connect multiple Li-ion battery cells in series to achieve the desired voltage. Consider factors such as available space, power demands, and runtime requirements when selecting the battery cells.
Step 2: Choose the Right Li-ion Battery Cells Select high-quality Li-ion battery cells that meet your specific requirements in terms of capacity, discharge rate, and voltage. Commonly used Li-ion battery cells for building 36V packs include 18650 cells. Ensure that the selected cells have matching specifications and are from reputable manufacturers to maintain performance and safety.
Step 3: Prepare the Battery Cells Before assembly, check each battery cell for any signs of damage or defects. Charge each cell individually to the same voltage level using a suitable Li-ion battery charger. It’s essential to match the voltage of all the cells to ensure proper balance and performance within the battery pack.
Step 4: Connect the Cells in Series Take the desired number of Li-ion battery cells and connect them in series by soldering or spot welding. Connect the positive terminal (+) of one cell to the negative terminal (-) of the next cell until all cells are connected in a series. The positive terminal of the first cell and the negative terminal of the last cell will serve as the main battery terminals.
Step 5: Protect and Insulate the Battery Pack After the series connection is complete, wrap the entire battery pack in insulating material such as heat shrink tubing or battery wrap. Ensure that the connections are secure and protected from any potential short circuits or physical damage.
Step 6: Test the Battery Pack Before using the battery pack, perform a capacity test and check the voltage of each cell to ensure they are balanced. Use a suitable battery capacity tester or a multimeter to measure the overall voltage and capacity of the pack. It’s crucial to verify that the battery pack meets the desired specifications and is functioning correctly.
Step 7: Implement Proper Battery Management System (BMS) For optimal performance and safety, consider incorporating a Battery Management System (BMS) into your 36V Li-ion battery pack. A BMS helps monitor and balance the cells, protect against overcharging and over-discharging, and provide temperature and voltage monitoring.
It’s worth noting that building a Li-ion battery pack requires expertise in working with batteries and electronics. If you are unsure about the process or lack the necessary knowledge, consult a professional or consider purchasing pre-made battery packs from trusted Lithium polymer battery manufacturers like us at Lipol.

At Lipol, we specialize in manufacturing high-quality Lithium polymer batteries and custom battery packs. LiPol is ready to assist you to find the perfect power solution for your needs. Contact us today to explore our range of Lithium polymer batteries and discuss your custom battery pack requirements.
Remember to prioritize safety when working with Li-ion batteries. Adhere to safety guidelines, handle the cells with care, and enjoy the reliable power and performance of your customized 36V Li-ion battery pack.

Lithium Polymer Battery Packs:

IEC62133-2017 UN38.3 Certified 2S 7.4V 200mAh 1.48Wh Lithium Polymer Battery Pack LP302535

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Lithium Polymer Battery News

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Li-ion Battery

LiPol Manufacturer Supply kinds of Rechargeable lithium-ion batteries, such as Lithium-Ion Battery LP18650(diameter 18mm, length 65mm), Lithium-Ion Battery LP26650(diameter 26mm, length 65mm), Lithium-Ion Battery LP21700(diameter 21mm, length 70mm).
ModelVoltageCapacityDimension
LP18650P3.7V3000 mAh18.5*70 mm
LP18650S3.7V3350 mAh18.5*70 mm
LP18650D3.7V2200 mAh18.5*70 mm
LP18650C3.7V2600 mAh18.5*70 mm
LP18650B3.7V2800 mAh18.5*70 mm
LP18650A3.7V3200 mAh18.5*70 mm
LP18650A+3.7V3500 mAh18.5*70 mm
-
LP18650P 2P3.7V6000 mAh19*37*67 mm
LP18650S 2P3.7V6700 mAh19*37*67 mm
LP18650D 2P3.7V4400 mAh19*37*67 mm
LP18650C 2P3.7V5200 mAh19*37*67 mm
LP18650B 2P3.7V5600 mAh19*37*67 mm
LP18650A 2P3.7V6400 mAh19*37*67 mm
LP18650A+ 2P3.7V7000 mAh19*37*67 mm
-
LP18650P 3P3.7V9000 mAh19*56*70 mm
LP18650S 3P3.7V10050 mAh19*56*70 mm
LP18650D 3P3.7V6600 mAh19*56*70 mm
LP18650C 3P3.7V7800 mAh19*56*70 mm
LP18650B 3P3.7V8400 mAh19*56*70 mm
LP18650A 3P3.7V9600 mAh19*56*70 mm
LP18650A+ 3P3.7V10500 mAh19*56*70 mm
-
LP18650P 2S7.4 V3000 mAh19*37*67 mm
LP18650S 2S7.4 V3350 mAh19*37*67 mm
LP18650D 2S7.4 V2200 mAh19*37*67 mm
LP18650C 2S7.4 V2600 mAh19*37*67 mm
LP18650B 2S7.4 V2800 mAh19*37*67 mm
LP18650A 2S7.4 V3200 mAh19*37*67 mm
LP18650A+ 2S7.4 V3500 mAh19*37*67 mm
-
LP18650P 3S11.1 V3000 mAh19*56*70 mm
LP18650S 3S11.1 V3350 mAh19*56*70 mm
LP18650D 3S11.1 V2200 mAh19*56*70 mm
LP18650C 3S11.1 V2600 mAh19*56*70 mm
LP18650B 3S11.1 V2800 mAh19*56*70 mm
LP18650A 3S11.1 V3200 mAh19*56*70 mm
LP18650A+ 3S11.1 V3500 mAh19*56*70 mm
LP26650A3.6V 5000mAh26*65 mm
LP26650B3.6V4500mAh26*65 mm
LP26650C3.6V4000mAh26*65 mm
LP21700A+3.7V5000mAh21*70 mm
LP21700A3.7V4800mAh21*70 mm
LP21700B3.7V4500mAh21*70 mm
LP21700C3.7V4000mAh21*70 mm

Popular Rechargeable Lithium Polymer Batteries

30 Years Battery Expert, Competitive Price with High Quality. Reliable Leading Rechargeable Lithium Polymer Batteries Manufacturer

ModelVoltage
(V)
Capacity
(mAh)
T
(mm)
W
(mm)
L
(mm)
LP301001063.7V5000 mAh3.0100106
LP281091403.7V5000 mAh2.8109140
LP251351503.7V5000 mAh2.5135150
LP251011563.7V5000 mAh2.5101156
LP80481453.7V5000 mAh8.048145
LP75581103.7V5000 mAh7.558110
LP66651433.7V5000 mAh6.665143
LP65501203.7V5000 mAh6.550120
LP64611133.7V5000 mAh6.461113
LP60521153.7V5000 mAh6.052115
LP57581023.7V5000 mAh5.758102
LP56581153.7V5000 mAh5.658115
LP55651133.7V5000 mAh5.565113
LP55581103.7V5000 mAh5.558110
LP50681083.7V5000 mAh5.068108
LP46951003.7V5000 mAh4.695100
LP40661253.7V5000 mAh4.066125
LP30981603.7V5000 mAh3.098160
LP27981173.7V5000 mAh2.798117
LP8060903.7V5000 mAh8.06090
LP8059863.7V5000 mAh8.05986
LP6854983.7V5000 mAh6.85498
LP6380953.7V5000 mAh6.38095
LP6160953.7V5000 mAh6.16095
LP5854973.7V5000 mAh5.85497
LP5262933.7V5000 mAh5.26293
LP4666993.7V5000 mAh4.66699
LP4298983.7V5000 mAh4.29898
LP1159573.7V5000 mAh115957
LP1252783.7V5000 mAh125278
LP38791373.7V5000 mAh3.879137
LP49841033.7V5000 mAh4.984103
LP80631643.7V5000 mAh8.063164
LP85421153.7V5000 mAh8.542115
LP4091913.7V5070 mAh4.09191
LP38721283.7V5100 mAh3.872128
LP32751513.7V5100 mAh3.275151
LP9053853.7V5100 mAh9.05385
LP6769913.7V5100 mAh6.76991
LP4371973.7V5100 mAh4.37197
LP67651133.7V5200 mAh6.765113
LP64651023.7V5200 mAh6.465102
LP62401443.7V5200 mAh6.240144
LP35741523.7V5200 mAh3.574152
LP7462793.7V5200 mAh7.46279
LP6077773.7V5200 mAh6.07777
LP6065883.7V5200 mAh6.06588
LP27861623.7V5210 mAh2.786162
LP261101333.7V5300 mAh2.6110133
LP241021523.7V5300 mAh2.4102152
LP37871473.7V5300 mAh3.787147
LP8151953.7V5300 mAh8.15195
LP6764853.7V5300 mAh6.76485
LP9249903.7V5300 mAh9.24990
LP53621253.7V5350 mAh5.362125
LP4787853.7V5380 mAh4.78785
LP80441253.7V5600 mAh8.044125
LP86591033.7V5700 mAh8.659103
LP5373943.7V5700 mAh5.37394
LP1046963.7V5800 mAh104696
LP5567973.7V5900 mAh5.56797
LP82521173.7V6000 mAh8.252117
LP79491163.7V6000 mAh7.949116
LP75681353.7V6000 mAh7.568135
LP50108933.7V6000 mAh5.010893
LP9068803.7V6000 mAh9.06880
LP9056983.7V6000 mAh9.05698
LP80631003.7V6000 mAh8.063100
LP80641003.7V6000 mAh8.064100
LP85421363.7V6000 mAh8.542136
LP9652923.7V6000 mAh9.65292
LP70481213.7V6100 mAh7.048121
LP8463953.7V6100 mAh8.46395
LP95511193.7V6500 mAh9.551119
LP88511173.7V6500 mAh8.851117
LP73651253.7V7000 mAh7.365125
LP60721553.7V7000 mAh6.072155
LP75661213.7V7200 mAh7.566121
LP75691243.7V7500 mAh7.569124
LP12501003.7V7500 mAh1250100
LP83661213.7V8000 mAh8.366121
LP57951303.7V9000 mAh5.795130
ModelVoltage
(V)
Capacity
(mAh)
T
(mm)
W
(mm)
L
(mm)
LP301001063.7V5000 mAh3.0100106
LP281091403.7V5000 mAh2.8109140
LP251351503.7V5000 mAh2.5135150
LP251011563.7V5000 mAh2.5101156
LP80481453.7V5000 mAh8.048145
LP75581103.7V5000 mAh7.558110
LP66651433.7V5000 mAh6.665143
LP65501203.7V5000 mAh6.550120
LP64611133.7V5000 mAh6.461113
LP60521153.7V5000 mAh6.052115
LP57581023.7V5000 mAh5.758102
LP56581153.7V5000 mAh5.658115
LP55651133.7V5000 mAh5.565113
LP55581103.7V5000 mAh5.558110
LP50681083.7V5000 mAh5.068108
LP46951003.7V5000 mAh4.695100
LP40661253.7V5000 mAh4.066125
LP30981603.7V5000 mAh3.098160
LP27981173.7V5000 mAh2.798117
LP8060903.7V5000 mAh8.06090
LP8059863.7V5000 mAh8.05986
LP6854983.7V5000 mAh6.85498
LP6380953.7V5000 mAh6.38095
LP6160953.7V5000 mAh6.16095
LP5854973.7V5000 mAh5.85497
LP5262933.7V5000 mAh5.26293
LP4666993.7V5000 mAh4.66699
LP4298983.7V5000 mAh4.29898
LP1159573.7V5000 mAh115957
LP1252783.7V5000 mAh125278
LP38791373.7V5000 mAh3.879137
LP49841033.7V5000 mAh4.984103
LP80631643.7V5000 mAh8.063164
LP85421153.7V5000 mAh8.542115
LP4091913.7V5070 mAh4.09191
LP38721283.7V5100 mAh3.872128
LP32751513.7V5100 mAh3.275151
LP9053853.7V5100 mAh9.05385
LP6769913.7V5100 mAh6.76991
LP4371973.7V5100 mAh4.37197
LP67651133.7V5200 mAh6.765113
LP64651023.7V5200 mAh6.465102
LP62401443.7V5200 mAh6.240144
LP35741523.7V5200 mAh3.574152
LP7462793.7V5200 mAh7.46279
LP6077773.7V5200 mAh6.07777
LP6065883.7V5200 mAh6.06588
LP27861623.7V5210 mAh2.786162
LP261101333.7V5300 mAh2.6110133
LP241021523.7V5300 mAh2.4102152
LP37871473.7V5300 mAh3.787147
LP8151953.7V5300 mAh8.15195
LP6764853.7V5300 mAh6.76485
LP9249903.7V5300 mAh9.24990
LP53621253.7V5350 mAh5.362125
LP4787853.7V5380 mAh4.78785
LP80441253.7V5600 mAh8.044125
LP86591033.7V5700 mAh8.659103
LP5373943.7V5700 mAh5.37394
LP1046963.7V5800 mAh104696
LP5567973.7V5900 mAh5.56797
LP82521173.7V6000 mAh8.252117
LP79491163.7V6000 mAh7.949116
LP75681353.7V6000 mAh7.568135
LP50108933.7V6000 mAh5.010893
LP9068803.7V6000 mAh9.06880
LP9056983.7V6000 mAh9.05698
LP80631003.7V6000 mAh8.063100
LP80641003.7V6000 mAh8.064100
LP85421363.7V6000 mAh8.542136
LP9652923.7V6000 mAh9.65292
LP70481213.7V6100 mAh7.048121
LP8463953.7V6100 mAh8.46395
LP95511193.7V6500 mAh9.551119
LP88511173.7V6500 mAh8.851117
LP73651253.7V7000 mAh7.365125
LP60721553.7V7000 mAh6.072155
LP75661213.7V7200 mAh7.566121
LP75691243.7V7500 mAh7.569124
LP12501003.7V7500 mAh1250100
LP83661213.7V8000 mAh8.366121
LP57951303.7V9000 mAh5.795130

Rechargeable 3.7V Lithium Polymer Batteries 10000mAh+

Rechargeable 3.7V Lithium Polymer Batteries 10000mAh+, Leading Lithium Polymer Batteries Manufacturer, 30 Years Battery Expert, Competitive Price with High Quality, Accept small sample order & custom dimensions.
ModelsThicknessWidthLengthCapacityVoltage
LPHV787211810000mAh119727.83.8V
LPHV12608410000mAh8560123.8V
LPHV905810210000mAh1035893.8V
LPHV616515010400mAh151656.13.8V
LPHV988421520000mAh216849.83.8V
LPHV978221520000mAh216829.73.8V
LPHV12608210000mAh8360123.85V
LPHV706512510000mAh1266573.85V
LPHV906010510000mAh1066093.85V
LPHV11627810000mAh7962113.85V
LPHV92658510000mAh86659.23.85V
LPHV10657810000mAh7965103.85V
LP937312910000mAh130739.33.7V
LP116511510000mAh11665113.7V
LP887012910000mAh130708.83.7V
LP126011010000mAh11160123.7V
LP987010710000mAh108709.83.7V
LP888210010000mAh101828.83.7V
LP126010010000mAh10160123.7V
LP709510510000mAh1069573.7V
LP996011510000mAh116609.93.7V
LP906611510000mAh1166693.7V
LP906511310000mAh1146593.7V
LP116010010000mAh10160113.7V
LP985810210000mAh103589.83.7V
LP805114210000mAh1435183.7V
LP529011410336mAh115905.23.7V
LP987314810700mAh149739.83.7V
LP907110711250mAh1087193.7V
LP996313312000mAh134639.93.7V
LP758120114000mAh202817.53.7V
LP147012915000mAh13070143.7V
LP106612110000mAh12266103.7V
LP115811510000mAh11658113.7V
LP116010310000mAh10460113.7V
LP126010010000mAh10160123.7V
LP12639310000mAh9463123.7V
LP12639410000mAh9563123.7V
LP677913910000mAh140796.73.7V
LP806813310000mAh1346883.7V
LP807012010000mAh1217083.7V
LP887012910000mAh130708.83.7V
LP907416810000mAh1697493.7V
LP937312910000mAh130739.33.7V
LP657019610000mAh197706.53.7V
LP697017510000mAh176706.93.7V
LP738515510000mAh156857.33.7V
LP869014010000mAh141908.63.7V
LP886415910000mAh160648.83.7V
LP936415910000mAh160649.33.7V
LP959014010000mAh141909.53.7V
LP975915611300mAh157599.73.7V
LPA36313911300mAh1406310.33.7V
LPA05915411500mAh15559103.7V
LP907017512000mAh1767093.7V
LP847017512000mAh176708.43.7V
LP828515512000mAh156858.23.7V
LP887017512000mAh176708.83.7V
LP937517012000mAh171759.33.7V
LP867017512000mAh176708.63.7V
LP897017512000mAh176708.93.7V
LP797219612500mAh197727.93.7V
LP856721713900mAh218678.53.7V
LP978515514000mAh156859.73.7V
LP967517514000mAh176759.63.7V
LP777219614000mAh197727.73.7V
LP957517514000mAh176759.53.7V
LP767219614000mAh197727.63.7V
LPA37517515000mAh1767510.33.7V
LPA27517515000mAh1767510.23.7V
LP987517515000mAh176759.83.7V
LPA57517515000mAh1767510.53.7V
LP757920715400mAh208797.53.7V
LPA97517516000mAh1767510.93.7V
LPA17517516000mAh1767510.13.7V
LPA97517516800mAh1767510.93.7V
LPA97517516800mAh1767510.93.7V
LPA88515516800mAh1568510.83.7V
LPA87517516800mAh1767510.83.7V
LPA47220018000mAh2017210.43.7V
LP879518318000mAh184958.73.7V
LP757424018500mAh241747.53.7V
LP82A621319000mAh2141068.23.7V
LP968021820000mAh219809.63.7V
LP969019020700mAh191909.63.7V
LPA79019021000mAh1919010.73.7V
LPA79518321000mAh1849510.73.7V
LP989019021000mAh191909.83.7V
LP639527021700mAh271956.33.7V
LPA39518322000mAh1849510.33.7V
LPA78520522000mAh2068510.73.7V
LPA39518322000mAh1849510.33.7V
LP92A621322000mAh2141069.23.7V
LPA69518322000mAh1849510.63.7V
LPA79019023000mAh1919010.73.7V
LP868026624000mAh267808.63.7V
LP928026624000mAh267809.23.7V
LPA79019024500mAh1919010.73.7V
LPA4A621325000mAh21410610.43.7V
LPB09021530000mAh21690123.7V
LPA6C020032000mAh20112010.63.7V
LP98C020034000mAh2011209.83.7V

Rechargeable 3.7V Lithium Polymer Batteries 9000mAh

Rechargeable 3.7V Lithium Polymer Batteries 9000mAh, Leading Lithium Polymer Batteries Manufacturer, 30 Years Battery Expert, Competitive Price with High Quality, Accept small sample order & custom dimensions.
ModelCapacity(mAh)Length(mm)Width(mm)Thickness(mm)Voltage(V)
LPHV90541239000mAh1245493.8V
LPHV54821329150mAh133825.43.8V
LPHV54109889000mAh891095.43.85V
LPHV80531309381mAh1315383.85V
LP371051759000mAh1761053.73.7V
LP70841119000mAh1128473.7V
LP70841109000mAh1118473.7V
LP1260789000mAh7960123.7V
LP11451179300mAh11845113.7V
LP88701059500mAh106708.83.7V
LP80901009600mAh1019083.7V
LP10631139000mAh11463103.7V
LP10651139000mAh11465103.7V
LP82651629000mAh163658.23.7V
LP90651509000mAh1516593.7V
LP90731219000mAh1227393.7V
LP92731219000mAh122739.23.7V
LP61861459100mAh146866.13.7V
LP11611079200mAh10861113.7V
LP90651139400mAh1146593.7V
LP10631209500mAh12163103.7V
LP11601109500mAh11160113.7V
LP1261959500mAh9661123.7V
LP1261969500mAh9761123.7V
LP11651109600mAh1116511.53.7V
LP1259989600mAh9959123.7V
LP90681319600mAh1326893.7V