Creating a 6S Lithium Polymer Battery: A Comprehensive Guide by LiPol

Creating a 6S Lithium Polymer Battery: A Comprehensive Guide by LiPol

As a prominent manufacturer of 3.7V Lithium Polymer Batteries, LiPol takes pride in offering OEM and ODM solutions for various applications, including creating custom 6S Lithium Polymer Batteries. With over 30 years of experience in the rechargeable battery industry, we are committed to delivering competitive pricing and exceptional quality. In this guide, we will provide step-by-step instructions on how to make a 6S Lithium Polymer Battery.

Lithium Polymer Cells: Choose high-quality 3.7V cells with the required capacity and discharge rate.
Battery Management System (BMS): Ensures safe charging, discharging, and balancing of cells.
Nickel Strip: Connects individual cells.
Insulating Tape: Provides insulation between cells and nickel strips.
Spot Welder: Used for precise and secure welding of nickel strips.
Heat Shrink Tubing: Adds protection to the battery pack.
Wiring and Connectors: For balancing and connecting the battery pack.
Steps to Create a 6S Lithium Polymer Battery:

Cell Selection:
Choose lithium polymer cells with the desired capacity, discharge rate, and dimensions for your 6S battery pack.

Prepare the Cells:
Inspect each cell for any physical damage. Arrange them in a 6S configuration (6 cells in series), with the positive terminal of one cell connected to the negative terminal of the next.

Welding Nickel Strips:
Cut nickel strips to the appropriate length for connecting the cells. Use a spot welder to weld the strips to the terminals of each cell, ensuring strong and secure connections.

Insulate and Secure:
Apply insulating tape between cells and over the welded nickel strips to prevent short circuits. This is crucial to maintain safety and reliability.

Install the Battery Management System (BMS):
Connect the BMS to the positive and negative terminals of the battery pack. The BMS manages the charging, discharging, and balancing of individual cells.

Balancing Wires:
Connect the balancing wires from the BMS to each cell in the pack. Balancing wires help equalize the voltage of individual cells during charging and discharging.

Testing and Inspecting:
Before sealing the pack, thoroughly test the battery pack using the appropriate equipment. Check for any abnormalities, and ensure that all connections are secure.

Sealing and Protecting:
Cover the battery pack with heat shrink tubing, leaving openings for balancing wires and connectors. Use a heat gun to shrink the tubing and protect the battery pack.

Quality Assurance:
Conduct a final quality check to ensure the battery pack is correctly assembled, insulated, and securely connected.

Conclusion:
Creating a 6S Lithium Polymer Battery requires precision, attention to detail, and adherence to safety standards. As a seasoned 3.7V Lithium Polymer Batteries Manufacturer, LiPol is your trusted partner for crafting custom battery solutions that meet your needs. Our 30 years of expertise, competitive pricing, and high-quality products make us the ideal choice for your battery requirements. Contact us today to explore our OEM and ODM services and bring your battery projects to life with LiPol’s expert guidance and support.

Authorized Lithium Polymer Battery:

Our batteries are made in accordance with RoHS & IEC 62133 standards, but the third testing agency is required to provide its test reports after testing our samples.

The material of the battery pass the testing not the battery.

Our battery can pass the testing, but it still needs to get the report via the third testing agency.

Send LiPol your request, LiPol will reply to you within 12 hours.

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Li-ion Battery

LiPol Manufacturer Supply kinds of Rechargeable lithium-ion batteries, such as Lithium-Ion Battery LP18650(diameter 18mm, length 65mm), Lithium-Ion Battery LP26650(diameter 26mm, length 65mm), Lithium-Ion Battery LP21700(diameter 21mm, length 70mm).

Model	Voltage	Capacity	Dimension
LP18650S	3.7V	3350 mAh	18.5*70 mm
LP18650D	3.7V	2200 mAh	18.5*70 mm
LP18650C	3.7V	2600 mAh	18.5*70 mm
LP18650B	3.7V	2800 mAh	18.5*70 mm
LP18650A	3.7V	3200 mAh	18.5*70 mm
LP18650A+	3.7V	3500 mAh	18.5*70 mm
-
LP18650S 2P	3.7V	6700 mAh	193767 mm
LP18650D 2P	3.7V	4400 mAh	193767 mm
LP18650C 2P	3.7V	5200 mAh	193767 mm
LP18650B 2P	3.7V	5600 mAh	193767 mm
LP18650A 2P	3.7V	6400 mAh	193767 mm
LP18650A+ 2P	3.7V	7000 mAh	193767 mm
-
LP18650S 3P	3.7V	10050 mAh	195670 mm
LP18650D 3P	3.7V	6600 mAh	195670 mm
LP18650C 3P	3.7V	7800 mAh	195670 mm
LP18650B 3P	3.7V	8400 mAh	195670 mm
LP18650A 3P	3.7V	9600 mAh	195670 mm
LP18650A+ 3P	3.7V	10500 mAh	195670 mm
-
LP18650S 2S	7.4 V	3350 mAh	193767 mm
LP18650D 2S	7.4 V	2200 mAh	193767 mm
LP18650C 2S	7.4 V	2600 mAh	193767 mm
LP18650B 2S	7.4 V	2800 mAh	193767 mm
LP18650A 2S	7.4 V	3200 mAh	193767 mm
LP18650A+ 2S	7.4 V	3500 mAh	193767 mm
-
LP18650S 3S	11.1 V	3350 mAh	195670 mm
LP18650D 3S	11.1 V	2200 mAh	195670 mm
LP18650C 3S	11.1 V	2600 mAh	195670 mm
LP18650B 3S	11.1 V	2800 mAh	195670 mm
LP18650A 3S	11.1 V	3200 mAh	195670 mm
LP18650A+ 3S	11.1 V	3500 mAh	195670 mm

LP26650A	3.6V	5000mAh	26*65 mm
LP26650B	3.6V	4500mAh	26*65 mm
LP26650C	3.6V	4000mAh	26*65 mm

LP21700A	3.7V	4800mAh	21*70 mm
LP21700B	3.7V	4500mAh	21*70 mm
LP21700C	3.7V	4000mAh	21*70 mm

Popular Rechargeable Lithium Polymer Batteries

30 Years Battery Expert, Competitive Price with High Quality. Reliable Leading Rechargeable Lithium Polymer Batteries Manufacturer

Model	Voltage (V)	Capacity (mAh)	T (mm)	W (mm)	L (mm)
LP30100106	3.7V	5000 mAh	3.0	100	106
LP28109140	3.7V	5000 mAh	2.8	109	140
LP25135150	3.7V	5000 mAh	2.5	135	150
LP25101156	3.7V	5000 mAh	2.5	101	156
LP8048145	3.7V	5000 mAh	8.0	48	145
LP7558110	3.7V	5000 mAh	7.5	58	110
LP6665143	3.7V	5000 mAh	6.6	65	143
LP6550120	3.7V	5000 mAh	6.5	50	120
LP6461113	3.7V	5000 mAh	6.4	61	113
LP6052115	3.7V	5000 mAh	6.0	52	115
LP5758102	3.7V	5000 mAh	5.7	58	102
LP5658115	3.7V	5000 mAh	5.6	58	115
LP5565113	3.7V	5000 mAh	5.5	65	113
LP5558110	3.7V	5000 mAh	5.5	58	110
LP5068108	3.7V	5000 mAh	5.0	68	108
LP4695100	3.7V	5000 mAh	4.6	95	100
LP4066125	3.7V	5000 mAh	4.0	66	125
LP3098160	3.7V	5000 mAh	3.0	98	160
LP2798117	3.7V	5000 mAh	2.7	98	117
LP806090	3.7V	5000 mAh	8.0	60	90
LP805986	3.7V	5000 mAh	8.0	59	86
LP685498	3.7V	5000 mAh	6.8	54	98
LP638095	3.7V	5000 mAh	6.3	80	95
LP616095	3.7V	5000 mAh	6.1	60	95
LP585497	3.7V	5000 mAh	5.8	54	97
LP526293	3.7V	5000 mAh	5.2	62	93
LP466699	3.7V	5000 mAh	4.6	66	99
LP429898	3.7V	5000 mAh	4.2	98	98
LP115957	3.7V	5000 mAh	11	59	57
LP125278	3.7V	5000 mAh	12	52	78
LP3879137	3.7V	5000 mAh	3.8	79	137
LP4984103	3.7V	5000 mAh	4.9	84	103
LP8063164	3.7V	5000 mAh	8.0	63	164
LP8542115	3.7V	5000 mAh	8.5	42	115
LP409191	3.7V	5070 mAh	4.0	91	91
LP3872128	3.7V	5100 mAh	3.8	72	128
LP3275151	3.7V	5100 mAh	3.2	75	151
LP905385	3.7V	5100 mAh	9.0	53	85
LP676991	3.7V	5100 mAh	6.7	69	91
LP437197	3.7V	5100 mAh	4.3	71	97
LP6765113	3.7V	5200 mAh	6.7	65	113
LP6465102	3.7V	5200 mAh	6.4	65	102
LP6240144	3.7V	5200 mAh	6.2	40	144
LP3574152	3.7V	5200 mAh	3.5	74	152
LP746279	3.7V	5200 mAh	7.4	62	79
LP607777	3.7V	5200 mAh	6.0	77	77
LP606588	3.7V	5200 mAh	6.0	65	88
LP2786162	3.7V	5210 mAh	2.7	86	162
LP26110133	3.7V	5300 mAh	2.6	110	133
LP24102152	3.7V	5300 mAh	2.4	102	152
LP3787147	3.7V	5300 mAh	3.7	87	147
LP815195	3.7V	5300 mAh	8.1	51	95
LP676485	3.7V	5300 mAh	6.7	64	85
LP924990	3.7V	5300 mAh	9.2	49	90
LP5362125	3.7V	5350 mAh	5.3	62	125
LP478785	3.7V	5380 mAh	4.7	87	85
LP8044125	3.7V	5600 mAh	8.0	44	125
LP8659103	3.7V	5700 mAh	8.6	59	103
LP537394	3.7V	5700 mAh	5.3	73	94
LP104696	3.7V	5800 mAh	10	46	96
LP556797	3.7V	5900 mAh	5.5	67	97
LP8252117	3.7V	6000 mAh	8.2	52	117
LP7949116	3.7V	6000 mAh	7.9	49	116
LP7568135	3.7V	6000 mAh	7.5	68	135
LP5010893	3.7V	6000 mAh	5.0	108	93
LP906880	3.7V	6000 mAh	9.0	68	80
LP905698	3.7V	6000 mAh	9.0	56	98
LP8063100	3.7V	6000 mAh	8.0	63	100
LP8064100	3.7V	6000 mAh	8.0	64	100
LP8542136	3.7V	6000 mAh	8.5	42	136
LP965292	3.7V	6000 mAh	9.6	52	92
LP7048121	3.7V	6100 mAh	7.0	48	121
LP846395	3.7V	6100 mAh	8.4	63	95
LP9551119	3.7V	6500 mAh	9.5	51	119
LP8851117	3.7V	6500 mAh	8.8	51	117
LP7365125	3.7V	7000 mAh	7.3	65	125
LP6072155	3.7V	7000 mAh	6.0	72	155
LP7566121	3.7V	7200 mAh	7.5	66	121
LP7569124	3.7V	7500 mAh	7.5	69	124
LP1250100	3.7V	7500 mAh	12	50	100
LP8366121	3.7V	8000 mAh	8.3	66	121
LP5795130	3.7V	9000 mAh	5.7	95	130

Model	Voltage (V)	Capacity (mAh)	T (mm)	W (mm)	L (mm)
LP30100106	3.7V	5000 mAh	3.0	100	106
LP28109140	3.7V	5000 mAh	2.8	109	140
LP25135150	3.7V	5000 mAh	2.5	135	150
LP25101156	3.7V	5000 mAh	2.5	101	156
LP8048145	3.7V	5000 mAh	8.0	48	145
LP7558110	3.7V	5000 mAh	7.5	58	110
LP6665143	3.7V	5000 mAh	6.6	65	143
LP6550120	3.7V	5000 mAh	6.5	50	120
LP6461113	3.7V	5000 mAh	6.4	61	113
LP6052115	3.7V	5000 mAh	6.0	52	115
LP5758102	3.7V	5000 mAh	5.7	58	102
LP5658115	3.7V	5000 mAh	5.6	58	115
LP5565113	3.7V	5000 mAh	5.5	65	113
LP5558110	3.7V	5000 mAh	5.5	58	110
LP5068108	3.7V	5000 mAh	5.0	68	108
LP4695100	3.7V	5000 mAh	4.6	95	100
LP4066125	3.7V	5000 mAh	4.0	66	125
LP3098160	3.7V	5000 mAh	3.0	98	160
LP2798117	3.7V	5000 mAh	2.7	98	117
LP806090	3.7V	5000 mAh	8.0	60	90
LP805986	3.7V	5000 mAh	8.0	59	86
LP685498	3.7V	5000 mAh	6.8	54	98
LP638095	3.7V	5000 mAh	6.3	80	95
LP616095	3.7V	5000 mAh	6.1	60	95
LP585497	3.7V	5000 mAh	5.8	54	97
LP526293	3.7V	5000 mAh	5.2	62	93
LP466699	3.7V	5000 mAh	4.6	66	99
LP429898	3.7V	5000 mAh	4.2	98	98
LP115957	3.7V	5000 mAh	11	59	57
LP125278	3.7V	5000 mAh	12	52	78
LP3879137	3.7V	5000 mAh	3.8	79	137
LP4984103	3.7V	5000 mAh	4.9	84	103
LP8063164	3.7V	5000 mAh	8.0	63	164
LP8542115	3.7V	5000 mAh	8.5	42	115
LP409191	3.7V	5070 mAh	4.0	91	91
LP3872128	3.7V	5100 mAh	3.8	72	128
LP3275151	3.7V	5100 mAh	3.2	75	151
LP905385	3.7V	5100 mAh	9.0	53	85
LP676991	3.7V	5100 mAh	6.7	69	91
LP437197	3.7V	5100 mAh	4.3	71	97
LP6765113	3.7V	5200 mAh	6.7	65	113
LP6465102	3.7V	5200 mAh	6.4	65	102
LP6240144	3.7V	5200 mAh	6.2	40	144
LP3574152	3.7V	5200 mAh	3.5	74	152
LP746279	3.7V	5200 mAh	7.4	62	79
LP607777	3.7V	5200 mAh	6.0	77	77
LP606588	3.7V	5200 mAh	6.0	65	88
LP2786162	3.7V	5210 mAh	2.7	86	162
LP26110133	3.7V	5300 mAh	2.6	110	133
LP24102152	3.7V	5300 mAh	2.4	102	152
LP3787147	3.7V	5300 mAh	3.7	87	147
LP815195	3.7V	5300 mAh	8.1	51	95
LP676485	3.7V	5300 mAh	6.7	64	85
LP924990	3.7V	5300 mAh	9.2	49	90
LP5362125	3.7V	5350 mAh	5.3	62	125
LP478785	3.7V	5380 mAh	4.7	87	85
LP8044125	3.7V	5600 mAh	8.0	44	125
LP8659103	3.7V	5700 mAh	8.6	59	103
LP537394	3.7V	5700 mAh	5.3	73	94
LP104696	3.7V	5800 mAh	10	46	96
LP556797	3.7V	5900 mAh	5.5	67	97
LP8252117	3.7V	6000 mAh	8.2	52	117
LP7949116	3.7V	6000 mAh	7.9	49	116
LP7568135	3.7V	6000 mAh	7.5	68	135
LP5010893	3.7V	6000 mAh	5.0	108	93
LP906880	3.7V	6000 mAh	9.0	68	80
LP905698	3.7V	6000 mAh	9.0	56	98
LP8063100	3.7V	6000 mAh	8.0	63	100
LP8064100	3.7V	6000 mAh	8.0	64	100
LP8542136	3.7V	6000 mAh	8.5	42	136
LP965292	3.7V	6000 mAh	9.6	52	92
LP7048121	3.7V	6100 mAh	7.0	48	121
LP846395	3.7V	6100 mAh	8.4	63	95
LP9551119	3.7V	6500 mAh	9.5	51	119
LP8851117	3.7V	6500 mAh	8.8	51	117
LP7365125	3.7V	7000 mAh	7.3	65	125
LP6072155	3.7V	7000 mAh	6.0	72	155
LP7566121	3.7V	7200 mAh	7.5	66	121
LP7569124	3.7V	7500 mAh	7.5	69	124
LP1250100	3.7V	7500 mAh	12	50	100
LP8366121	3.7V	8000 mAh	8.3	66	121
LP5795130	3.7V	9000 mAh	5.7	95	130

Rechargeable 3.7V Lithium Polymer Batteries 10000mAh+

Rechargeable 3.7V Lithium Polymer Batteries 10000mAh+, Leading Lithium Polymer Batteries Manufacturer, 30 Years Battery Expert, Competitive Price with High Quality, Accept small sample order & custom dimensions.

Models	Thickness	Width	Length	Capacity
LP6570196	6.5	70	196	10000mAh
LP6970175	6.9	70	175	10000mAh
LP7385155	7.3	85	155	10000mAh
LP8690140	8.6	90	140	10000mAh
LP8864159	8.8	64	159	10000mAh
LP9364159	9.3	64	159	10000mAh
LP9590140	9.5	90	140	10000mAh
LP9759156	9.7	59	156	11300mAh
LPA363139	10.3	63	139	11300mAh
LPA059154	10	59	154	11500mAh
LP9070175	9	70	175	12000mAh
LP8470175	8.4	70	175	12000mAh
LP8285155	8.2	85	155	12000mAh
LP8870175	8.8	70	175	12000mAh
LP9375170	9.3	75	170	12000mAh
LP8670175	8.6	70	175	12000mAh
LP8970175	8.9	70	175	12000mAh
LP7972196	7.9	72	196	12500mAh
LP8567217	8.5	67	217	13900mAh
LP9785155	9.7	85	155	14000mAh
LP9675175	9.6	75	175	14000mAh
LP7772196	7.7	72	196	14000mAh
LP9575175	9.5	75	175	14000mAh
LP7672196	7.6	72	196	14000mAh
LPA375175	10.3	75	175	15000mAh
LPA275175	10.2	75	175	15000mAh
LP9875175	9.8	75	175	15000mAh
LPA575175	10.5	75	175	15000mAh
LP7579207	7.5	79	207	15400mAh
LPA975175	10.9	75	175	16000mAh
LPA175175	10.1	75	175	16000mAh
LPA975175	10.9	75	175	16800mAh
LPA975175	10.9	75	175	16800mAh
LPA885155	10.8	85	155	16800mAh
LPA875175	10.8	75	175	16800mAh
LPA472200	10.4	72	200	18000mAh
LP8795183	8.7	95	183	18000mAh
LP7574240	7.5	74	240	18500mAh
LP82A6213	8.2	106	213	19000mAh
LP9680218	9.6	80	218	20000mAh
LP9690190	9.6	90	190	20700mAh
LPA790190	10.7	90	190	21000mAh
LPA795183	10.7	95	183	21000mAh
LP9890190	9.8	90	190	21000mAh
LP6395270	6.3	95	270	21700mAh
LPA395183	10.3	95	183	22000mAh
LPA785205	10.7	85	205	22000mAh
LPA395183	10.3	95	183	22000mAh
LP92A6213	9.2	106	213	22000mAh
LPA695183	10.6	95	183	22000mAh
LPA790190	10.7	90	190	23000mAh
LP8680266	8.6	80	266	24000mAh
LP9280266	9.2	80	266	24000mAh
LPA790190	10.7	90	190	24500mAh
LPA4A6213	10.4	106	213	25000mAh
LPB090215	12	90	215	30000mAh
LPA6C0200	10.6	120	200	32000mAh
LP98C0200	9.8	120	200	34000mAh

Rechargeable 3.7V Lithium Polymer Batteries 9000mAh

Rechargeable 3.7V Lithium Polymer Batteries 9000mAh, Leading Lithium Polymer Batteries Manufacturer, 30 Years Battery Expert, Competitive Price with High Quality, Accept small sample order & custom dimensions.

Model	Capacity(mAh)	Length(mm)	Width(mm)	Thickness(mm)	Voltage(V)
LP1063113	9000 mAh	113	63	10	3.7V
LP1065113	9000 mAh	113	65	10	3.7V
LP8265162	9000 mAh	162	65	8.2	3.7V
LP9065150	9000 mAh	150	65	9	3.7V
LP9073121	9000 mAh	121	73	9	3.7V
LP9273121	9000 mAh	121	73	9.2	3.7V
LP6186145	9100 mAh	145	86	6.1	3.7V
LP1161107	9200 mAh	107	61	11	3.7V
LP9065113	9400 mAh	113	65	9	3.7V
LP1063120	9500 mAh	120	63	10	3.7V
LP1160110	9500 mAh	110	60	11	3.7V
LP126195	9500 mAh	95	61	12	3.7V
LP126196	9500 mAh	96	61	12	3.7V
LP1165110	9600 mAh	110	65	11.5	3.7V
LP125998	9600 mAh	98	59	12	3.7V
LP9068131	9600 mAh	131	68	9	3.7V